Manual taller kymco zing 125

Hi, I need to do some work on my kymco zing changing the clutch cable amongst other things and as I'm a complete novice I'd like the reassurance of a workshop manual that will tell me how to put everything back together again and help me learn how these confounded machines work. Yes, I've tried all the links above and searched google till my eyes bled can't find the bastard. Closest i've got is what appears to be scans from a parts list at scooter-assassins.

Look in the workshop manuals thread sticky at the top of this page. TBH if your doing basic things like changing clutch cables e. Kymco ck1 owners manual original item. Other Motorcycle Parts. I am looking for a workshop manual so that I can fully maintain my Kymco x-town ct Can you help me? Kymco People Owner's Manual.

Kymco Quannon Comments: 4. Kymco Activ Spare Parts Catalog. Kymco Agility wiring diagram. Kymco Agility 50 2T wiring diagram. Kymco Agility 50 Carry wiring diagram. Kymco Agility 50 Service Manual. Kymco Agility 50 Wiring Diagram. Kymco Agility Spare Parts Catalog.

Kymco Cobra Racer 50 Parts Catalogue. Kymco Dink D Wiring Diagram. Kymco Dink Owner's Manual. Kymco Dink 50 Driver's Manual. Kymco Dink 50 Service Manual. Wire harnesses routed along with handlebar should not be pulled tight, have excessive slack or interfere with adjacent or surrounding parts in all steering positions. Use designated engine oil for Engine Oil lubrication. Remarks Ref. Page Bearing puller Use general purpose grease for parts not listed.

Apply clean engine oil or grease to cables and movable parts not specified. This will avoid abnormal noise and rise the durability of the motorcycle. Grease Front Brake Lever Pivot Items Related for Removal Handlebar front cover Handlebar rear cover Remove the six screws on the back of the front cover. Remove the front cover. The installation sequence is the reverse of removal. Remove the met-in box. Rear Carrier Remove the three bolts attaching the rear carrier. Cover Remove the frame body cover.

The installation sequence is the reverse of remove Remove the three bolts attaching each of the right and left side covers. Remove the right and left side covers. Remove the ignition switch decorative ring Remove the leg shield. Page 38 Steering head bearing In the interest of safety, we recommend these items should be serviced only by an authorized KYMCO motorcycle dealer. Note: 1. For higher odometer readings, repeat at the frequency interval established here. Service more frequently when riding in dusty or rainy areas.

Do not smoke or allow flames or sparks in your working area. Remove the air cleaner element by removing the four screws. Check the element and replace it if it is excessively dirty or damaged. Remove the frame cover.

Remove the cylinder head cover. If the ignition timing is incorrect, check the ignition system. Timing Light Check the ignition timing with a timing light. Stop the engine and remove the oil check bolt. The oil level shall be at the oil check bolt hole.

Refer to page and for brake shoe replacement. Turn on the headlight switch. Adjust the headlight aim by turning the headlight aim adjusting screw. Check the entire shock absorber assembly for oil leaks, looseness or damage. Jack the rear wheel off the ground and move the rear wheel sideways with force to see if the engine hanger bushings are worn. Raise the front wheel off the ground and check that the steering handlebar rotates freely. If the handlebar moves unevenly, binds, or has vertical movement, adjust the steering head bearing.

Use care when removing and installing the oil pump not to allow dust and foreign matters to enter the engine and oil line. Run the engine for 2 3 minutes and check the oil level after the engine is stopped for 2 3 minutes. Remove the oil dipstick and check the oil level with the oil dipstick. Right Crankcase Cover Remove the gasket and dowel pins.

Disassembly the oil pump. Service Limit: 0. Page Agility. Install the pump shaft by aligning the flat on the shaft with the flat in the inner rotor. Torque: 0. Wait 5 minutes and blow the hose with mouth or vacuum pump.

Remove the two screws attaching the air cut-off valve. Remove the spring and vacuum diaphragm. Check the vacuum diaphragm for cracks or damage and check each passage for clogging. Be careful not to damage the vacuum diaphragm. Inspect the vacuum piston for wear or damage. Inspect the diaphragm for deterioration and tears. Remove the float pin, float and float valve. Inspect the float valve and valve seat contact area for stepped wear or contamination.

Worn or contaminated float valve and valve seat must be replaced because it will result in float level too high due to incomplete airtightness. Remove the spring and accelerating pump diaphragm. Replace if necessary.

Diaphragm Check each accelerating pump fuel passage for clogging Install the carburetor onto the intake manifold, aligning the tab on the carburetor with the cutout in the intake manifold.

Tighten the intake manifold band screw. Install the air cleaner connecting tube and tighten the band screw. During carburetor disassembly, note the number of turns of the pilot screw and use as a reference when reinstalling it.

Place the motorcycle on its main stand on level ground for this operation. Remove the frame body cover. Disconnect the fuel unit wire connector. Turn the fixed plate on the fuel unit,take the fuel unit off.

Do not bend the float arm on the fuel unit,otherwise the figure on the fuel meter will not correct. Page 72 6. Be careful not to damage the motorcycle body, cables and wires during engine removal. Use shop towels to protect the motorcycle body during engine removal.

Disconnect the auto bystarter wire connector. Disconnect the A. Negative Cable Auto Bystarter Wire Connector Disconnect the starter motor cable and earth cable from the starter motor.

Page 74 6. Remove the main stand. Inspect the engine hanger bushings and stopper spring for wear or damage. Page 76 6. Route the wires and cables properly. After installation, inspect and adjust the following: Throttle grip free play Rear brake adjustment Page Page 78 7. When assembling, apply molybdenum disulfide grease or engine oil to the valve guide movable parts, valve arm and camshaft sliding surfaces for initial lubrication. Page 80 7. Remove the four cylinder head cover bolts to remove the cylinder head cover.

Remove the cam chain tensioner sealing bolt Sealing Bolt Bolts and spring. Camshaft Dowel Pins Remove the camshaft gear from the cam chain and remove the camshaft. Measure the cam lobe height. Page 82 7. Remove the valve rocker arms. Separate the engine cover joint claws. Cylinder Head Remove the cylinder head. Page 84 7. Be sure to compress the valve springs with a valve spring compressor. Mark all disassembled parts to ensure correct reassembly.